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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. Which of the following are Hazard Identification and Risk Analysis methods? (Select all that apply)

A) Fish Bone Analysis
B) What-If
C) Root Cause Analysis
D) Bow-Tie Analysis
E) FMEA
F) Layer of Protection Analysis

2. Development and documentation of information about the equipment and chemicals is most closely related to which risk based process safety element?

A) Process Safety Competence
B) Process Knowledge Management
C) Hazard Identification and Risk Analysis
D) Compliance with Standards

3. Which of the following statements are true with respect to Compliance with Standards? (select all that apply)

A) It is valid for a company to develop its own internal standards
B) Standards should be updated to reflect new knowledge as it is acquired
C) Compliance with applicable codes and standards may not be sufficient to ensure safe plant operations
D) It is permissible to deviate from the requirements of the standard if compliance requires complex equipment modifications
E) Company internal standards are required to be updated before each process hazard analysis revalidation
F) Existing equipment must always comply with the most recent edition of the relevant standard

4.
This heater was severely damaged during startup as a result of a firebox explosion. The operator had difficulty with the instrumentation and decided to complete the startup by bypassing the interlocks. The main gas valve was opened and gas filled the heater while the pilots were off.
Upon lighting of the pilots, the heater exploded destroying the casing and damaging several tubes. Identify and discuss what elements of Risk-Based Process Safety, had they been implemented more effectively, could have reduced or eliminated the likelihood of this event occurring or reduced the consequences.

A) No RBPS elements could have prevented this incident
B) Only Mechanical Integrity was involved
C) Only Emergency Management was involved
D) Multiple elements including Operating Procedures, Management of Change, Training, Asset Integrity, and Process Safety Culture were involved

5. Asset Integrity inspection/test methods for tubes in shell and tube heat exchangers include (select all that apply):

A) Dye injection
B) Hydrostatic test
C) Radiography
D) Borescope

Solutions: